Prior to beginning any work with chemical products, a thorough evaluation must be performed to identify any hazards associated with the handling methods. This evaluation should determine whether protective measures and handling instructions are necessary. The entire handling chain, from storage to disposal, must be assessed. Additionally, emergency procedures for spills, accidents, leaks, releases, or fires must be established. This comprehensive evaluation is conducted through a risk assessment.
Key points when conducting a risk assessment for experiments, methods, and work procedures include:
- Identifying chemical risk sources along with their hazardous properties.
- Investigating any specific requirements or regulations that apply, such as permit requirements, special signage, training, or medical check-ups.
- Identifying risky work procedures and activities across the entire handling chain.
- Documenting measures that reduce identified risks.
- Assessing the probability and consequences of potential incidents to estimate the magnitude of risks. If the risk level is high, implement additional protective measures to mitigate those risks. A risk matrix is available and should be utilized to aid in assessing these factors.
- Ensuring the risk assessment is documented and formally approved (signed off) by the responsible manager (a manager with delegated work environment responsibilities or the equivalent).
- Making the risk assessment readily accessible to all relevant personnel.
The risk assessment must encompass all aspects of handling, including transportation and waste management. It should also incorporate considerations such as emergency preparedness, first aid, and the potential impact on the external environment, in addition to various occupational health aspects. To comply with all legal requirements pertaining to the assessment of chemical risk sources, it is mandatory to utilize the KLARA risk assessment tool at LiU.
General Information about risk assessment
For an overview of risk assessments, detailing their purpose, execution across various work methods, classification of risks, and more, refer to the Risk assessment of lab activities under Safe laboratory environment.
Risk assessment tool in the chemical management system
Performing a risk assessment of chemical products requires thorough consideration of various factors. At Linköping University (LiU), the KLARA chemical management system's tool is utilized to facilitate this process. The risk assessment tool in KLARA offers structured support and guidance throughout the risk assessment.
Authorization is needed to access the risk assessment tool in KLARA. For questions regarding access permissions, please contact LiU’s coordinator for chemical management.
For information about the risk assessment tools available in Region Östergötland’s chemical management system, Chemgroup Pro, please consult the intranet of Region Östergötland and refer to the provided contact details on the right-hand side.
Regarding chemical products and chemical hazard sources
- Chemical product: A chemical substance or a mixture of substances.
- Hazardous Chemical Product: A chemical product that presents a health hazard, physical hazard, or environmental hazard as classified under the CLP Regulation (identified by hazard pictograms).
- Chemical Hazard Source: Any chemical product or substance, or combination thereof, capable of causing ill health or accidents due to:
- Their hazardous health properties (such as being toxic, corrosive, or allergenic).
- Their temperature.
- Their potential to reduce oxygen levels in the air.
- Their ability to increase the risk of fire, explosion, or other hazardous chemical reactions.
The concept of a chemical hazard source extends to exhaust gases or other air pollutants that can cause ill health or accidents, even if they are not classified as dangerous according to the CLP Regulation. For instance, high levels of dust can adversely affect the respiratory system, making it a chemical hazard source, regardless of whether the dust composition is considered hazardous. Likewise, mold spores and chemical substances emitted by microorganisms that can trigger allergies or have toxic effects are included in the "chemical hazard source" definition.
- Chemical Product with Unknown Properties: When handling substances with unknown properties, the precautionary principle must be applied; that is, the substance should be treated as "hazardous" until proven otherwise and managed with appropriate precautions.
Assessing the risks of handling: hazardous work procedures, activities, and risk of exposure
To ascertain when and how a chemical hazard source can be dangerous and pose risks, it is necessary to identify both the properties of the chemical hazard source that may cause ill health or accidents and the manner in which the hazard source is handled. It's also essential to recognize the risks associated with accidents, fire, or exposure to persons during the work procedures and activities that have been identified.
Examples of risky work procedures and activities when handling a chemical hazard source include:
- Weighing a chemical product.
- Preparing mixtures or solutions with hazardous properties.
- Moving containers or sample materials, which carry the risk of dropping and breaking containers, or causing spills or splashes.
- Working with materials that are extremely hot or cold.
- Handling heavy or slippery containers or vessels.
- Dealing with sharp objects, pressurized vessels, or gas cylinders.
When assessing the risk of exposure, factors to consider include the possibility of:
- Harmful exposure to the hazard source through inhalation, skin contact, eye splashes, or ingestion.
- In assessing the risk of exposure, factors to consider include:
- The physical properties of the hazard source (e.g., if it's a dusty powder, a volatile substance, a substance easily absorbed through the skin, etc.).
- The quantity of the chemical hazard source being handled.
- The duration of exposure to the hazard source.
- The location where the chemical hazard source will be handled (e.g., on an open workbench or in a fume hood).
- It's important to note if there are specific risks associated with exposure for those who are pregnant or breastfeeding. For more information, see the section below.
Assessing handling risks: risk of accidents
When assessing the risk of accidents, fire, spills, etc., consider whether there is a possibility of:
- Personal injury or material damage due to dangerous chemical reactions, such as reactive or material-degrading properties (gas generation, overpressure, weakening of container materials, etc.).
- Interactions that may occur with other chemical hazard sources or materials.
- Hazardous reactions that might develop as the chemical hazard source deteriorates over time.
- Personal injury resulting from reduced oxygen levels in the environment (e.g., when handling inert gases like nitrogen or argon).
- Increased risk of fire or explosion due to the physical properties of the hazard source (e.g., flammability, explosiveness, potential to undergo dangerous chemical reactions, formation of explosive peroxides, etc.).
- Spills contaminating the external environment, such as through the sewage system (assess the risk of chemical spills entering sinks, water troughs, floor drains, etc.).
The risk assessment must also provide a plan for managing unexpected events, including spills, power outages, loss of ventilation, or fires. Each operation should have clear procedures on how to respond to fires and other emergencies. These procedures need to be specific to the activities and premises involved.
Other factors or requirements to include in risk assessment
Pregnant and nursing workers
It is crucial to review the work situation of employees during pregnancy. Part of this review should include revising or creating a new risk assessment regarding the handling of chemical hazard sources by pregnant or nursing staff, if this is not already covered in existing risk assessments.
Occupational exposure limits
When work involves chemical hazard sources with an established occupational exposure limit, an evaluation must be conducted to ensure that the concentration of air pollutants in the breathing zone is acceptable, based on the exposure limit.
Training on allergenic substances
The risk assessment must specify whether training for handling allergenic substances is necessary. In the KLARA chemical management system, training requirements are listed under the "Rules and Requirements" section on the product's presentation page.
Medical check-ups
The risk assessment must identify whether medical checks are pertinent, for instance, when working with substances like lead, cadmium, or mercury. KLARA indicates whether medical checks are required under the "Rules and Requirements" for each product.
Waste management
The risk assessment should clearly outline how different types of waste are to be handled and identify any associated risks. For comprehensive guidance on waste management, refer to the 'Waste, Hazardous Waste' section.
Additional documentation for CMR products
Additional legal requirements necessitate further written documentation for CMR products (carcinogenic, mutagenic, and reprotoxic substances or products).
Regarding risk reduction measures
Selecting the appropriate chemical product and method is key to minimizing risks. Always opt for the chemical product, hazard source, or method that presents the least risk.
Minimizing the number of people exposed is equally important. Ensure that work is conducted in a location and at a time that limits exposure to only those necessary for the work.
Additionally, it is crucial to limit exposure to the smallest amount feasible. The quantity of chemicals stored at the workplace should be as minimal as necessary.
Implement suitable protective measures, such as:
- Technical protective measures like protective ventilation (including fume cupboards, bench ventilation, local exhaust ventilation, etc.).
- Personal protective equipment such as protective gloves, eye protection, and respiratory protection.
Documentation and accessibility
- Upon completion, the risk assessment must be approved (signed off) by a responsible manager (a manager with delegated work environment responsibilities or equivalent).
- Approved risk assessments must be effectively communicated to all individuals involved and readily accessible within the operation, whether in paper form or electronically.
- It is imperative that everyone concerned is aware of and understands the risks, regardless of their involvement in the risk assessment process. The risk assessment should be documented in Swedish and/or English, depending on the requirements of the workplace.